Reduce process times, increase safety: Optimization of an autoclave
Task
Numerical flow simulation was used to investigate and optimize the guidance of the process gas in a new autoclave for the European Organization for Nuclear Research CERN. The 30-meter-long, 1.5-million-euro facility is unique in the world. It is used to manufacture magnetic coils for the particle accelerator at the Geneva research facility.
The aim of the simulation was to reduce the process time. To this end, a homogeneous temperature distribution for all components is to be achieved in the plant more quickly than before. At the same time, the temperature difference during the holding times must not exceed 5K.
The autoclave is heated step by step to 210°C, 400°C and 665°C. The temperature difference between the holding times must not exceed 5K. In between, there are holding times of 50 hours.
Flow simulation
Streamlines flow velocity
Sectional planes of temperature distribution after 80 hrs.
Temperature distribution of plate and component after 80 hrs.
Simulation results
- Investigation of different optimization variants and adaptation of the geometry
- Optimization of the flow field to achieve a homogeneous temperature distribution
- significant reduction of process times
Webinar
With the help of virtual models, you can efficiently check new concepts already during the development of autoclaves. Fluid mechanics and thermal simulations can be used to examine functionality and optimize temperature distribution.
✔ Reduce process times
✔ Increase process quality
✔ Reduce component costs
✔ Increase safety and quality
How we can also help you to significantly increase the productivity, safety and quality of autoclaves, you will soon learn in our new webinar at this point.